Wow, I'm sorry it's been so long that I've posted here, but I have still been crafting! My latest project was to create some custom-made signs to label my parents' fruit trees in their backyard orchard. James and I designed and created them out of a redwood plank. First we put a coat of polyurethane on the front side of the plank and cut it to the right size for each word that we would write. Then we printed each word in a nice big font on pieces of paper, and traced each one on the wood with pencils or ballpoint pens, making indentations in the wood.
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Then we carved out each name with a dremel and a carving tip - here's James in action. This was the most time-consuming step - each word took 15 minutes on average to carve.
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Here's an example of how they come out after carving. Nice!
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Then we used a dark wood stain (color: Red Mahogany) to darken the areas we carved out , wiping excess of the polyurethaned area with a spare cloth. We didn't get to it, but the next step would be to put a final coat of polyurethane to weatherproof the whole sign, and drill holes in the bottom to insert a peg so each sign could be staked in the ground next to each tree.
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Possibly related to my pickyness, it took us a while to decide on the actual method we would use to make each sign. Some of our trials/errors are displayed below, including painting inside the letters, using a wood burner tool, and carving outside rather than inside the letters.
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Alas, we had to fly back to Boston before seeing the signs installed in the backyard, but I'm hoping my mom will send me pics of them all set up!